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Powder coat finish ( One year warranty )This protocol of cleansing, sealing, and coating is a 10-step process that creates an extremely corrosion-resistant, polyester finish in your choice of color. This finish makes surfaces impervious to rusting, fading or cracking. The powder coat finish remains virtually maintenance free and is accompanied by a one-year warranty.

1. Steel shot blast to a near white ultra-fine finish. This allows for removal of minute rust and mill scale, while prepping the steel for maximum powder adhersion.
2. Product in raw form is fabricated from all pickled and oiled carbon steel to minimize unwanted mill scale.
3. Product is rinsed in an alkali chemical wash to further remove any surface rust or grease and oil.
4. Fresh water rinse
5. Product receives a phosphate treatment further promoting powder adhesion and inhibiting rust prior to coating.
6. Fresh water rinse
7. Product receives a non-chromate rust inhibitor/sealant.
8. Product is preheated 15-20 minutes to eliminate moisture and break down Faraday cages.
9. Product is air sprayed to further eliminate any remaining water collected in cracks and crevices.
10. Product is briefly cooled to optimum coating temperatures
11. A TGIC polyester powder is applied at 7-9 mils. The polyester powder is an exterior rated coating and maximizes protection against the elements.
12. Product is baked again 30-40 minutes to cure the final coat.

DuraCoat Finish ( Five year warranty ) This finish includes all of the process implemented in powder coating including shot blast, phosphatizing and pre-treatment. Additionally, DuraCoat finished products receive a zinc-rich epoxy undercoat that is applied prior to the TGIC polyester colored top coat. This provides a corrosion-resistant layer to seal all welded joints and surfaces. The end result is an extremely durable abrasion-resistant coating that is accompanied by a five-year warranty. DuraCoat finish is highly recommended for high salt content environments.

1. Steel shot blast to a near white ultra-fine finish. This allows for removal of minute rust and mill scale, while prepping the steel for maximum powder adhesion.
2. Product is rinsed in an alkali chemical wash to further remove any surface rust or grease and oil.
3. Fresh water rinse
4. Product receives a phosphate treatment further promoting powder adhesion and inhibiting rust prior to coating.
5. Fresh water rinse
6. Product receives a non-chromate rust inhibitor/sealant.
7. Product is preheated 15-20 minutes to eliminate moisture and break down Faraday cages.
8. Product is air sprayed to further eliminate any remaining water collected in cracks and crevices.
9. Product is briefly cooled to optimum coating temperatures
10. An epoxy powder base is applied at 2-4 mils. This creates a durable corrosion resistant undercoat.
11. Product is baked 30-40 minutes to insure a proper cure.
12. A TGIC polyester powder top coat is applied at 3-5 mils. The polyester top coat is an exterior rated coating and maximizes protection against the elements.
13. Product is baked again 30-40 minutes to cure the final coat.

 

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